I stripped out the threads of the stud/bolt that attaches the intake manifold to the cylinder head of my Aerovee engine in my Sonex. I wasn't happy at the time, but I found an inexpensive way to fix it with time-sert.
Here are some pictures of the process. It worked out really well!
Here are some pictures of the process. It worked out really well!
Installing the insert after drilling, counter-boring, and tapping the new threads
I used aluminum tape to cover the intake ports to keep the swarf out of the engine.
Another view
Installing the intake manifold (red part) and torquing the socket head cap screw that attaches it
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